R
Trademark
Please do not return unit to retailer.
Por favor, no devuelva el aparato al lugar de compra.
Veuillez ne pas retourner l’outil au détaillant.
1-800-554-6723
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
BC2500 LE
For Occasional Use Only
WARNING:
Read and follow all Safety Rules and Operating Instructions before
using this product. Failure to do so can result in serious injury.
ADVERTENCIA:
Lea el manual de instrucciones y siga todas las advertencias e
instrucciones de seguridad. El no hacerlo puede resultar en le-
siones graves.
AVERTISSEMENT:
Lire le manuel d’instructions et bien respecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le
faire pourrait entraîner des blessures graves.
Electrolux Home Products, Inc.
250 Bobby Jones Expressway
Augusta, GA 30907
Copyright E2002 Electrolux Home Products, Inc.
530163351
11/20/02
S Keep handles free of oil and fuel.
S Always use the handlebar and a properly
adjusted shoulder strap with a blade (see
ASSEMBLY).
S Always store gasoline in a container ap-
proved for flammable liquids.
CUTTING SAFETY
WARNING: Inspect the area to be
cut before each use. Remove objects (rocks,
broken glass, nails, wire, string, etc.) which
can be thrown or become entangled in the
blade or trimmer head.
UNIT/MAINTENANCE SAFETY
WARNING: Stop unit anddisconnect
the spark plug before performing mainte-
nance (except carburetor adjustments).
S Look for and replace damaged or loose
parts before each use. Look for and repair
fuel leaks before use. Keep unit in good
working condition.
S Keep others including children, animals,
bystanders, and helpers at least 50 feet (15
meters) away. Stop engine immediately if
you are approached.
S Always keep engine on the right--hand side
of your body.
S Throw away blades that are bent, warped,
cracked, broken, or damaged in any other
way. Replace trimmer head parts that are
cracked, chipped, broken, or damaged in
any other way before using the unit.
S Maintain unit according to recommended
procedures. Keep blade sharp. Keep cut-
ting line at the proper length.
S Hold the unit firmly with both hands.
S Keep firm footing and balance. Do not
overreach.
S Keep blade or trimmer head below waist level.
Do not raise engine above your waist.
S Keep all parts of your body away from
blade, trimmer head, and muffler when en-
gine is running. Keep all of your body away
from the muffler when it is hot. A hot muffler
can cause serious burns.
S Use only 0.080″ (2 mm) diameter Weed
Eater® brand replacement line. Never use
wire, rope, string, etc.
S Install required shield properly before using
the unit. Use the metal shield for all metal
blade use. Use the plastic shield for all line
trimmer use.
S Cut from your left to your right. Cutting on
right side of the shield will throw debris
away from the operator.
S Use only in daylight or good artificial light.
S Use only specified blade or trimmer head;
make sure it is properly installed and se-
curely fastened.
S Use only for jobs explained in this manual.
TRANSPORTING AND STORAGE
S Stop the unit before carrying.
S Keep muffer away from your body.
S Never start engine with clutch shroud re-
moved. The clutch can fly off and cause se-
rious injury.
S Allow the engine to cool and secure the unit
before storing or transporting it in a vehicle.
S Empty the fuel tank before storing or trans-
porting the unit. Use upfuel left in the carbu-
retor by starting the engine and letting it run
until it stops.
S Be sure bladeor trimmer head stops turning
when engine idles.
S Make carburetor adjustments with the low-
er end supported to prevent blade or trim-
mer line from contacting any object. Hold
unit by hand; do not use the shoulder strap
for support.
S Store unit so the blade or line limiter blade
cannot accidentally cause injury. The unit
can be hung by the tube.
S Keep others away when making carburetor
adjustments.
S Store unit out of reach of children.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or abnor-
mal swellings. Prolonged use in cold weather
has been linked to blood vessel damage in
otherwise healthy people. If symptoms occur
such as numbness, pain, loss of strength,
change in skin color or texture, or loss of feeling
in the fingers, hands, or joints, discontinue the
use of this tool and seek medical attention. An
anti--vibration system does not guarantee the
avoidance of these problems. Users who oper-
ate power tools on a continual and regular basis
must monitor closely their physical condition
and the condition of this tool.
SPECIAL NOTICE: This unit is equipped
with a temperature limiting muffler and spark
arresting screen which meets the require-
ments of California Codes 4442 and 4443. All
U.S. forest land and the states of California,
Idaho, Maine, Minnesota, New Jersey, Ore-
gon, and Washington require by law that
many internal combustion engines be
equipped witha spark arresting screen. If you
S Use only recommended Weed Eaterr ac-
cessories and replacement parts.
S Have all maintenance and service not ex-
plained in this manual performed by your
authorized service dealer.
FUEL SAFETY
S Mix and pour fuel outdoors.
S Keep away from sparks or flames.
S Use a container approved for fuel.
S Do not smoke or allow smoking near fuel or
the unit or while using the unit.
S Avoid spilling fuel or oil. Wipe up all fuel
spills before starting engine.
S Move at least 10 feet (3 meters) away from
the fueling site before starting engine.
S Stop engine and allow it to cool before re-
moving fuel cap.
S Empty the fuel tank before storing or trans-
porting the unit. Use up fuel left in the car-
buretor by starting the engine and letting it
run until it stops.
S Storeunit and fuel in area where fuel vapors
cannot reach sparks or open flames from
water heaters, electric motors or switches,
furnaces, etc.
3
operate ina locale wheresuch regulations ex-
ist, you are legally responsible for maintaining
the operating condition of theseparts. Failure
to do so is a violation of the law. For normal
homeowner use, the muffler and spark arrest-
ing screen will not require any service.
After 50 hours of use, we recommend that
your muffler be serviced or replaced by your
authorized service dealer.
WARNING: The muffler on this prod-
uct contains chemicals known to the State of
California to cause cancer.
ASSEMBLY
Screw
CARTON CONTENTS
Check carton contents against the following
list:
Handlebar
S Brushcutter
S Handlebar screws (2)
S Blade shield screws (4)
S Cupped washer
Bracket Cover
S Large nut for installing blade
S Long hex wrench
Mounting
Bracket
S Short hex wrench
S Bracket cover
S Metal shield
ASSEMBLY OF SHOULDER STRAP
S Plastic shield
S Shoulder strap with warning
S 4--point weed blade
S Trimmer head (assembled on unit)
S Handlebar
WARNING: Proper shoulder strap
and handlebar adjustments must be made with
the engine completely stopped before using
unit.
1. Insert your right arm and head through
the shoulder strap and allow it to rest on
your left shoulder. Make sure the danger
sign is on your back and the hook is tothe
right side of your waist.
NOTE: A one-half twist is built in the shoul-
der strap to allow the strap to rest flat on the
shoulder.
2. Adjust the strap, allowing the hook to be
about 6 inches below the waist.
3. Fasten the strap hook to the clamp located
between the trigger handle and the handle-
bar clamp base and lift the tool to the oper-
ating position.
4. Try on shoulder strap and adjust for fit
and balance before starting the engine or
beginning a cutting operation.
NOTE: It may be necessary to relocate the
shoulder strap clamp on the shaft for proper
balancing of unit.
S Wing nut (screwed onto shield)
S Container of oil
WARNING: Always stop unit anddis-
connect spark plug before performing any as-
sembly procedures.
WARNING: If received assembled,
repeat all steps to ensure your unit is properly
assembled and all fasteners are secure.
Examine parts for damage. Do not use dam-
aged parts.
NOTE: If you need assistance or find parts
missing or damaged, call 1-800-554-6723.
It is normal for the fuel filter to rattle in the
empty fuel tank.
Finding fuel or oil residue on muffler is normal
due to carburetor adjustments and testing
done by the manufacturer.
TO RELOCATE SHOULDER STRAP
TOOLS REQUIRED
CLAMP:
S 2 Hex wrenches (provided)
S Adjustable wrench or large pliers
S Phillips screwdriver
1. Loosen and remove both clamp screws.
2. Place the upper shoulder strap clamp
over the tube.
ATTACHING THE HANDLEBAR
3. Position the lower shoulder strap clamp
under the tube and align the upper and
lower clamp screw holes.
WARNING: During blade usage, the
barrier portion of the handlebar must be
installed as shown to provide a barrier be-
tween operator and the spinning blade.
1. Locate the decal on the handlebar. This
decal includes two arrows. Position the
handlebar with the mounting bracket be-
tween these arrows.
houlder
amp
2. Position the bracket cover over the han-
dlebar. Again make sure the handlebar is
between the arrows.
3. Insert screws and hand tighten only. Be
sure the handlebar is installed correctly;
then, tighten each screw securely with
the short hex wrench.
Lower Shoulder
Strap Clamp
Screws
4
4. Insert two screws into the screw holes.
5. Secure shoulder strap clamp by tighten-
ing screws with a hex wrench.
blade nut by turning clockwise. Remove the
screwdriver. Remove both washers and blade.
To remove metal shield, loosen and remove the
four mounting screws. See ATTACHING THE
METAL SHIELD and INSTALLATION OF THE
METAL BLADE for illustrations. Be sure to store
all parts and instructions for future use.
HARNESS
ADJUSTMENT
FOR BALANCE
ATTACHING THE PLASTIC SHIELD
AND TRIMMER HEAD
WARNING: The shield must be prop-
erly installed. The shield provides partial
protection to the operator and others from the
risk of thrown objects, and is equipped with a
line limiter blade which cuts excess line to the
proper length. The line limiter blade (on un-
derside of shield) is sharp and can cut you.
6 inches
below
waist
4 -- 12
inches
above
ground
30 inches
1. Remove wing nut from shield.
2. Insert bracket into slot on shield.
3. Pivot shielduntil bolt passes through hole
in bracket.
4. Tighten the wing nut securely.
NOTE: If your unit has a plastic cover over the
threads on the threaded shaft, remove the cov-
ering to expose the threads. Before installing
the trimmer head, make sure the dust cup and
retaining washer are positioned on the gearbox
as shown below.
30 inches
Bracket
Slot
Wing Nut
Gearbox
Dust Cup
Shield
CONFIGURING YOUR UNIT
You can configure your unit using a cutting
head for grass and light weeds, or a weed
blade for cutting grass, weeds, and brush up
to 1/2 inch in diameter. To assemble your unit,
go to the section for the desired configuration
and follow the instructions.
Retaining Washer
NOTE: Make sure all parts are properly
installed as shown in the illustration before
installing the trimmer head.
ASSEMBLY INFORMATION --
TRIMMER HEAD
5. Align hole in the dust cup with the hole in
the side of the gearbox by rotating the
dust cup.
6. Insert a small screwdriver into aligned
holes. This will keep the shaft from turn-
ing while tightening trimmer head.
R
Screwdriver
7. While holding the screwdriver in position,
thread trimmer head onto the shaft in the
direction shown on the decal (counter-
clockwise). Tighten until secure.
NOTE: The retaining washer must be posi-
tioned with the raised section facing toward the
gearbox.
NOTE: Remove the blade and metal shield
before attaching the plastic shield and trimmer
head. To remove blade, align hole in the dust
cup with the hole in the side of the gearbox by
rotating the blade. Insert a small screwdriver
into aligned holes. This will keep the shaft from
turning while loosening the blade nut. Remove
5
ASSEMBLY INFORMATION -- WEED
BLADE
INSTALLATION OF THE METAL
BLADE
WARNING: Wear protective gloves
when handling or performing maintenance on
the blade to avoid injury. The blade is sharp and
can cut you even when it is not moving.
EED
LADE
WARNING: Do not use any blades, or
fastening hardware other than the washers and
nuts shown in the following illustrations. These
parts must be provided by Poulan/Weed Eater
and installed as shown below. Failure to use
proper parts can cause the blade to fly off and
seriously hurt you or others.
NOTE: The dust cup and retaining washer are
located on the gearbox shaft and not in the parts
bag. All other fasteners mentioned in the follow-
ing assembly steps are in the parts bag.
1. Remove the retaining washer from the
threaded shaft of the gearbox. Leave the
dust cup on the shaft.
NOTE: Remove the trimmer head and plastic
shield before attaching the metal shield and
installing the weed blade. To remove the trim-
mer head, align hole in the dust cup with the hole
in the side of the gearbox by rotating the dust
cup. Insert a small screwdriver into aligned
holes. This will keep the shaft from turning while
loosening the trimmer head. Remove the trim-
mer head by turning clockwise. Remove the
screwdriver. To remove the plastic shield, loos-
en and remove wing nut. Pivot shield to release
bracket from slot. See INSTALLATION OF
THECUTTING HEADand ATTACHING THE
PLASTIC SHIELD for illustrations. Be sure to
store all parts and instructions for future use.
Never use the trimmer head with the metal
blade installed.
2. Install the blade and the retaining washer
over the threaded shaft.
3. Make sure the raised part of the retaining
washer is facing the gearbox and the
raised area fits into the hole in the center
of the blade.
4. Slide the blade and retaining washer onto
the shaft of the gearbox.
5. Place the cupped washer onto the shaft.
Make sure the cupped side of the washer
is toward the blade.
6. Install the blade nut by threading onto the
shaft counterclockwise.
ATTACHING THE METAL SHIELD
WARNING: The metal shield must
be properly installed on the tool anytime the
tool is used witha blade. The forwardtip of the
metal shield helps to reduce the occurrence
of blade thrust which can cause serious injury
such as amputation to the operator or by-
standers. Failure to install the shield in the
position shown can result in serious injury to
the operator. The length of the shield must be
aligned with the length of the tube.
Gearbox
Shield
1. Place the metal shield under the gearbox,
and align the screw holes.
Dust Cup
Threaded Shaft
ade
Gearbox
Retaining
Washer
Cupped
Washer
Nut
Shield
NOTE: Make sure all parts are in place as il-
lustrated, and the blade is sandwiched between
the dust cup and the retaining washer. There
should be no space between the blade and the
dust cup or the retaining washer.
7. Align hole in dust cup with hole in side of
gearbox by rotating the blade.
2. Insert and thread the 4 mounting screws
through the holes of the gearbox and the
metal shield. Tighten evenly and secure-
ly with the hex wrench provided.
6
8. Insert a small screwdriver into aligned
holes. This will keep the shaft from turn-
ing while tightening the blade nut.
9. TIghten blade nut firmly with a wrench while
holding screwdriver in position.
10. Remove the screwdriver.
11. Turn blade by hand. If the blade binds
against the shield, or appears to be uneven,
the blade is not centered, and you must re-
install.
Screwdriver
NOTE: To remove blade, insert screwdriver
into aligned holes. Unthread the nut and re-
move parts. Be sure to store parts and instruc-
tions for future use.
OPERATION
KNOW YOUR BRUSHWACKER
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.
Compare the illustrations with your unit to familiarize yourself with the location of the various controls
and adjustments. Save this manual for future reference.
ON/OFF
Switch
Trigger Handle
Starter Handle
Handlebar
Trimmer head
Choke
Lever
Shield
Muffler
Primer Bulb
ON/OFF SWITCH
CHOKE
The ON/OFF switch is used to stop the engine.
To stop the engine, move the ON/OFF switch to
the OFF position.
The CHOKE helps to supply fuel to the engine
to aid in cold starting. Activate the choke by
moving the choke lever to the FULL CHOKE
position. After the engine attempts to start, move
the choke lever to the HALF CHOKE position.
Once engine has started, move the choke lever
to the OFF CHOKE position.
PRIMER BULB
The PRIMER BULB removes air from thecar-
buretor and fuel lines and fills them with fuel.
This allows you to start the engine with fewer
pulls on the starter rope. Activate the primer
bulb by pressing it and allowing it to return to
its original form.
is obtained by mixing 3.2 ounces (95 ml) of oil
with 1 gallon (4 liters) of unleaded gasoline.
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
information in the safety rules before you be-
gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Call
1-800-554-6723.
DO NOT USE automotive oil or boat oil.
These oils will cause engine damage. When
mixing fuel, follow instructions printed on con-
tainer. Once oil is added to gasoline, shake
container momentarily to assure that the fuel
is thoroughly mixed. Always read and follow
the safety rules relating to fuel before fueling
your unit.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
IMPORTANT
This engine is certified to operate on un-
leaded gasoline. Before operation, gasoline
must be mixed with a good quality synthetic
2-cycle air-cooled engine oil. We recommend
Poulan/Weed Eater brand synthetic oil. Mix
gasoline and oil at a ratio of 40:1 . A 40:1 ratio
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to
separation and formation of acids during stor-
age. Acidic gas can damage the fuel system
of an engine while in storage.
7
Toavoid engine problems, empty the fuel sys-
tem before storage for 30 days or longer.
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are
empty. Use fresh fuel next season.
Never use engine or carburetor cleaner prod-
ucts in the fuel tank or permanent damage
may occur.
the FULL CHOKE position and press the
primer bulb 6 times. Squeeze and hold the
throttle trigger and pull the starter rope 2
more times. Move the choke lever to the
HALF CHOKE position and pull the starter
rope until the engine runs, but no more than
6 pulls. NOTE: If engine still doesn’t start,
it is probably flooded. Proceed to START-
ING A FLOODED ENGINE.
See the STORAGE section for additional in-
9. Once the engine starts, allow it to run 10 se-
conds, then move the choke lever to the
OFF CHOKE position. Allow the unit to run
for 30 more seconds at OFF CHOKE be-
fore releasing the throttle trigger. NOTE: If
engine dies with the choke lever in the OFF
CHOKE position, move the choke lever to
the HALF CHOKE position and pull the
rope until engine runs, but no more than 6
pulls.
formation.
HOW TO STOP YOUR UNIT
S To stop the engine, move the ON/OFF
switch to the OFF position.
S If engine does not stop, move choke lever
to FULL CHOKE position.
witch
STARTING A WARM ENGINE
1. Move ON/OFF switch to the ON position.
2. Move the choke lever to the HALF
CHOKE position.
Thro
HOW TO START YOUR UNIT
3. Squeeze and hold the throttle trigger.
Keep throttle trigger fully squeezed until
the engine runs smoothly.
WARNING: The trimmer head will
turn while starting the engine. Avoid any con-
tact with the muffler. A hot muffler can cause
serious burns.
STARTING A COLD ENGINE (or a
warm engine after running out of
fuel)
4. Pull starter rope sharply until engine runs,
but no more than 5 pulls.
5. Allow engine to run 15 seconds, then
move the chokelever to the OFF CHOKE
position.
NOTE: If engine has not started, pull starter
rope 5more pulls. If engine still does not run, it
is probably flooded.
STARTING A FLOODED ENGINE
Flooded engines can be started by placing
the choke lever in the OFF CHOKE position;
then, pull the rope to clear the engine of ex-
cess fuel. This couldrequire pulling the starter
handle many times depending on how badly
the unit is flooded.
Starting Position
Starter Handle
If the unit still doesn’t start, refer to
TROUBLESHOOTING TABLE or call
1-800-554-6723.
OPERATING INSTRUCTIONS
It is recommended that the engine not be
operated for longer than 1 minute at full
throttle.
Choke
Lever
Primer Bulb
Muffler
OPERATING POSITION
ALWAYS WEAR:
1. Set unit on a flat surface.
2. Move the ON/OFF switch to the ON posi-
tion.
Eye Protection
Long Pants
3. Slowly press the primer bulb 6 times.
4. Move choke lever to the FULL CHOKE
position.
5. Squeeze the throttle trigger fully and hold
through all remaining steps.
6. Pull starter rope handle sharply until en-
gine sounds as if it is trying to start, but do
not pull rope more than 6 times.
7. As soon as engine sounds as if it is trying
to start, move choke lever to the HALF
CHOKE position.
8. Pull starter rope sharply until engine runs,
but no more than 6 pulls. If the engine
doesn’t start after 6 pulls (at the HALF
CHOKE position), move the choke lever to
Boots
Cut from your left to your right.
8
When operating unit, clip shoulder strap onto
clamp, stand as shown and check for the fol-
lowing:
WARNING: Use only 0.080″ (2 mm)
diameter line. Other sizes of line will not ad-
vance properly and can cause serious injury.
Do not use other materials such as wire,
string, rope, etc. Wire can break off during
cutting and become a dangerous missile that
can cause serious injury.
S Wear eye protection and heavy clothing.
S Extend your left arm and hold handlebar
grip with your left hand.
S Hold throttle grip with your right hand with
finger on throttle trigger.
S Keep unit below waist level.
CUTTING METHODS
S Keep shoulder strap pad centered on your
left shoulder and danger sign centered on
your back.
WARNING: Use minimum speed
and do not crowd the line when cutting around
hard objects (rock, gravel, fence posts, etc.),
whichcandamage the trimmer head, become
entangled in the line, or be thrown causing a
serious hazard.
S The tip of the line does the cutting. You will
achieve the best performance and mini-
mum line wear by not crowding the line into
the cutting area. The right and wrong ways
are shown below.
S Maintain full weight of tool on your left
shoulder.
S Without bending over, keep the blade or
trimmer head near and parallel to the ground
and not crowded into material being cut.
OPERATING INSTRUCTIONS FOR
USE WITH TRIMMER HEAD
WARNING: Always wear eye protec-
tion. Never lean over the trimmer head. Rocks
or debris can ricochet or be thrown into eyes
and face and cause blindness or other serious
injury.
Before trimming, bring engine to a speed suffi-
cient to cut material to be trimmed.
Do not run the engine at a higher speed than
necessary. The cutting line will cut efficiently
when the engine is run at less than full throttle.
At lower speeds, there is less engine noise and
vibration. The cutting line will last longer and will
be less likely to “weld” onto the spool.
Always release the throttle trigger and allow
the engine to return to idle speed when not
cutting.
S The line will easily remove grass and
weeds fromaround walls, fences, trees and
flower beds, but it also can cut the tender
bark of trees or shrubs and scar fences.
S For trimming or scalping, use less than full
throttle to increase line life and decrease
head wear, especially:
To stop engine:
S Release the throttle trigger.
S Move the ON/OFF switch to the ON posi-
tion.
S During light duty cutting.
S Near objects around which the line can
wrap such as small posts, trees or fence
wire.
S For mowing or sweeping, use full throttlefor
a good clean job.
TRIMMING -- Hold the bottom of the trimmer
head about 3 in. (8 cm) above the ground and
at an angle. Allow only the tip of the line to
make contact. Do not force trimmer line into
work area.
TRIMMER LINE ADVANCE
The trimmer line will advance approximately 2
in. (5 cm) each time the bottom of the trimmer
head is tapped on the ground with the engine
running at full throttle.
The most efficient line length is the maximum
length allowed by the line limiter.Always keep
the shield in place when the tool is being oper-
ated.
Trimming
To advance line:
S Operate the engine at full throttle.
S Hold the trimmer head parallel to andabove
the grassy area.
S Tap the bottom of the trimmer head lightly on
the ground one time. Approximately 2 in. (5
cm) of line will be advanced with each tap.
Always tap the trimmer head on a grassy
area. Tapping on surfaces such as concrete
or asphalt can cause excessive wear to the
trimmer head.If the line is worn down to 2
inches (5 cm) or less, more than one tap will
be required to obtain the most efficient line
length.
SCALPING -- The scalping technique removes
unwanted vegetation down to the ground. Hold
the bottom of the trimmer head about 3 in. (8
cm) above the ground and at an angle. Allow the
tip of the line to strike the ground around trees,
posts, monuments, etc. This technique in-
creases line wear.
9
S WHEN BLADE THRUST OCCURS --
Blade Thrust can occur without warning if
the blade snags, stalls, or binds. This is
more likely to occur in areas where it is
difficult to see the material being cut. By
using the unit properly, the occurrence of
blade thrust will be reduced and the
operator will be less likely to lose control.
MOWING -- Your trimmer is ideal for mowing
in places conventional lawn mowers cannot
reach. In the mowing position, keep the line
parallel to the ground. Avoid pressing the
head into the ground as this can scalp the
ground and damage the tool.
S Cut only grass, weeds, andwoody brush up
to 1/2 inch in diameter with the weed blade.
Do not let the blade contact material it
cannot cut such as stumps, rocks, fences,
metal, etc., or clusters of hard, woody brush
having a diameter greater than 1/2 inch.
S Keep the blade sharp. A dull blade is more
likely to snag and thrust.
S Cut only at full throttle. The blade will have
maximum cutting power and is less likely to
bind or stall.
S “Feed” the blade deliberately and not too
rapidly. The blade can thrust away if it is fed
too rapidly.
S Cut only from your left to your right. Cutting on
right side of the shield will throw debris away
from the operator.
SWEEPING -- The fanning action of the rotating
line can be used to blow away loose debris from
an area. Keep the line parallel to and above the
area surface and swing the tool from side to
side.
S Use the shoulder strap and keep a firm grip
on the unit with both hands. A properly
adjusted shoulder strap will support the
weight of the unit, freeing your arms and
hands to control and guide the cutting motion.
S Keep feet comfortably spread apart and
braced for a possible sudden, rapid thrust of
unit. Do not overreach. Keep firm footing and
balance.
S Keep blade below waist level; it will be
easier to maintain control of unit.
S Do not raise the engine above your waist as
the blade can come dangerously close to
your body.
S Do not swing unit with such force that you
are in danger of losing your balance.
OPERATING INSTRUCTIONS FOR
USE WITH WEED BLADE
Bring the engine to cutting speed before en-
tering the material to be cut.If the blade does
not turn when you squeeze the throttletrigger,
make sure tube is fully inserted into the en-
gine.
S Blade Thrust is a reaction that only occurs
when using a bladed unit. This reaction can
cause serious injury such as amputation.
Carefully study this section. It is important that
you understand what causes blade thrust,
how you can reduce the chance of its
occurring, and how you can remain in control
of unit if blade thrust occurs.
Always release the throttle trigger and allow
engine to return to idle speed when not cut-
ting. The blade should not turn while the en-
gine is running at idle. If the bladeturns at idle,
do not use your unit. Refer to the CARBURE-
TOR ADJUSTMENT section or contact your
authorized service dealer.
S WHAT CAUSES BLADE THRUST -- Blade
Thrust can occur when the spinning blade
contacts an object that it does not cut. This
contact causes the blade to stop for an instant
and then suddenly move or “thrust” away
from the object that was hit. The “thrusting”
reaction can be violent enough to cause the
operator to be propelled in any direction and
lose control of the unit. The uncontrolled unit
can cause serious injury if the blade contacts
the operator or others.
S Maintain good firm footing while using the
unit. Do this by planting feet firmly in a
comfortable apart position.
S Cut while swinging the upper part of your
body from left to right.
S As youmove forward tothe next area to cut,
be sure to maintain your balance and
footing.
10
RECOMMENDED CUTTING POSITION
2 o’clock
WARNING: The operator or others
must not try to clear away cut material withthe
engine running or the blade turning to avoid
serious injury. Stop engine and blade before
removing materials wrapped around blade or
tube.
Cut using the 2
o’clock to 4 o’clock
position of the
blade
4 o’clock
MAINTENANCE
3. Wash the filter in soap and water.
4. Allow filter to dry.
WARNING: Disconnect the spark
plug before performing maintenance except
for carburetor adjustments.
5. Add a few drops of oil to the filter;
squeeze the filter to distribute oil.
6. Replace parts.
CHECK FOR LOOSE
FASTENERS AND PARTS
S Spark Plug Boot
Air filter
S Air Filter
S Housing Screws
S Assist Handle Screw
S Debris Shield
Screws
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
CHECK FOR DAMAGED OR
WORN PARTS
Contact an authorized service dealer for re-
placement of damaged or worn parts.
S ON/OFF Switch -- Ensure ON/OFF switch
functions properly by moving the switch to
the OFF position. Make sure engine stops;
then restart engine and continue.
WARNING: The muffler on this prod-
uct contains chemicals known to the State of
California to cause cancer.
S Fuel Tank -- Discontinue use of unit if fuel
tank shows signs of damage or leaks.
S Debris Shield -- Discontinue use of unit if
debris shield is damaged.
WARNING: Muffler is very hot during
and after use. Do not touch the muffler or al-
low combustible material such as dry grass or
fuel to do so.
As your unit is used, carbon deposits build up
on the muffler and spark arresting screen.
For normal homeowner use, however, the
muffler and spark arresting screen will not re-
quire any service.
INSPECT AND CLEAN UNIT AND DE-
CALS
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit and
decals using a damp cloth with a milddeter-
gent.
After 50 hours of use, we recommend that
your muffler be serviced or replaced by your
authorized service dealer.
S Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER
A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean after every
5 hours of operation.
1. Clean the cover and the area around it to
keep dirt from falling into the carburetor
chamber when the cover is removed.
2. Remove parts as illustrated.
NOTE: To avoid creating a fire hazard or
producing harmful evaporative emissions, do
not clean filter in gasoline or other flammable
solvent.
REPLACE SPARK PLUG
Replace the spark plug each year to ensure
the engine starts easier and runs better. Set
spark plug gap at 0.025 inch. Ignition timing is
fixed and nonadjustable.
1. Twist, then pull off spark plug boot.
2. Remove spark plug from cylinder and
discard.
3. Replace with Champion RCJ-6Y spark
plug and tighten securely with a 3/4 in.
socket wrench.
4. Reinstall the spark plug boot.
11
SERVICE AND ADJUSTMENTS
REPLACING THE LINE
WARNING: Keep others away when
making idle speed adjustments. The trimmer
head or blade will be spinning during most of
this procedure. Wear your protective equip-
ment and observe all safety precautions. Af-
ter making adjustments, the trimmer head or
blade must not move/spin at idle speed.
1. Remove spool by firmly pulling on tap
button.
2. Clean entire surface of hub and spool.
3. Replace with a pre-wound spool, or cut two
lengths of 12-1/2 feet of 0.080″ (2 mm) dia-
meter Weed Eaterr brand line.
WARNING: Never use wire, rope,
string, etc., which can break off and becomea
dangerous missile.
The carburetor has been carefully set at the
factory. Adjustments may benecessary if you
notice any of the following conditions:
S Engine will not idle when the throttle is
released.
S The trimmer head or blade moves/spins at
idle.
4. Insert ends of the lines about 1/2 inch (1
cm) into the small holes on the inside of
spool.
Make adjustments with the unit supported so
the cutting attachment is off the ground and
will not make contact with any object. Hold
the unit by hand while running and making ad-
justments. Keep all parts of your body away
from the cutting attachment and muffler.
Spool
Small
Holes
Idle Speed Adjustment
Allow engine to idle. Adjust speed until engine
runs without trimmer head or blade moving or
spinning (idle too fast) or stalling (idle speed
too slow).
Line exit holes
Line in Notch
S Turn idle speed screw clockwise to
increase engine speed if engine stalls or
dies.
S Turn idle speed screw counterclockwise to
decrease engine speed if trimmer head or
blade moves or spins at idle.
Line in Notch
WARNING: Recheck the idle speed
after each adjustment. The trimmer head or
blade must not move or spin at idle speed to
avoid serious injury to the operator or others.
Hub
5. Wind the line evenly and tightly onto the
spool. Wind in the direction of the arrows
found on the spool.
6. Push the lines into the notches, leaving 3
to 5 inches (7 -- 12 cm) unwound.
7. Insert the lines into the the exit holes in
the hub as shown in the illustration.
8. Align the notches with the line exit holes.
9. Push spool into hub until it snaps into
place.
Idle Speed
Screw
10. Pull the lines extending outside of the hub
to release the lines from the notches.
Air Filter
Cover
BLADE REPLACEMENT
If you require further assistanceor are unsure
about performing this procedure, contact an
Refer to the ASSEMBLY section for blade re-
placement instructions and illustrations.
authorized
service
dealer
or
call
CARBURETOR ADJUSTMENT
1--800--554--6723.
STORAGE
S Store unit with all guards in place. Position
unit so that any sharp object cannot acci-
dentally cause injury.
WARNING: Perform the following
steps after each use:
S Allow engine to cool before storing or trans-
porting.
S Store unit and fuel well out of the reach of
children.
S Store unit and fuel in a well ventilated area
where fuel vapors cannot reach sparks or
open flames from water heaters, electric
motors or switches, furnaces, etc.
SEASONAL STORAGE
Prepare unit for storage at end of season or if
it will not be used for 30 days or more.
12
If your unit is to be stored for a period of time:
S Clean the entire unit before lengthy
storage.
ENGINE
S Remove spark plug and pour 1 teaspoon of
40:1, 2-cycle engine oil (air cooled) through
the spark plug opening. Slowly pull the
starter rope 8 to 10 times to distribute oil.
S Replace spark plug with new one of recom-
mended type and heat range.
S Store in a clean dry area.
S Lightly oil external metal surfaces.
FUEL SYSTEM
Under FUELING ENGINE in the OPERA-
TION section of this manual, see messagela-
beled IMPORTANT regarding the use of ga-
sohol in your engine.
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits
during storage. Add stabilizer to the gasoline
in the fuel tank or fuel storage container. Fol-
low the mix instructions found on stabilizer
container. Run engine at least 5 minutes after
adding stabilizer.
S Clean air filter.
S Check entire unit for loose screws, nuts,
and bolts. Replace any damaged, broken,
or worn parts.
S At the beginning of the next season, use
only fresh fuel having the proper gasolineto
oil ratio.
OTHER
S Do not store gasoline from one season to
another.
S Replace your gasoline can if it starts to rust.
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plugbefore performing all of the
recommended remedies below except remedies that require operation of the unit.
TROUBLE
CAUSE
REMEDY
Engine will not
start.
1. Engine flooded.
1. See “Starting a Flooded Engine” in
Operation Section.
2. Fuel tank empty.
3. Spark plug not firing.
4. Fuel not reaching
carburetor.
2. Fill tank with correct fuel mixture.
3. Install new spark plug.
4. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
5. Carburetor requires
adjustment.
5. Contact an authorized service dealer.
Engine will
not idle
properly.
1. Carburetor requires
adjustment.
2. Crankshaft seals worn.
3. Compression low.
1. See “Carburetor Adjustment” in
Service and Adjustments Section.
2. Contact an authorized service dealer.
3. Contact an authorized service dealer.
1. Air filter dirty.
1. Clean or replace air filter.
2. Clean or replace plug
and regap.
Engine will not
accelerate,
lacks power,
or dies under
a load.
2. Spark plug fouled.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
5. Compression low.
3. Contact an authorized service dealer.
4. Contact an authorized service dealer.
5. Contact an authorized service dealer.
Engine
1. Choke partially on.
1. Adjust choke.
smokes
2. Fuel mixture incorrect.
2. Empty fuel tank and refill with
correct fuel mixture.
excessively.
3. Air filter dirty.
4. Carburetor requires
adjustment.
3. Clean or replace air filter.
4. Contact an authorized service dealer.
1. See “Fueling Engine” in Operation
section.
Engine runs
hot.
1. Fuel mixture incorrect.
2. Replace with correct spark plug.
3. Contact an authorized service dealer
.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
4. Contact an authorized service dealer.
13
LIMITED WARRANTY
ELECTROLUX HOME PRODUCTS, INC.,
er predelivery setup or normal adjustments
explained in the instruction manual.
warrants to the original purchaser that each
new Weed Eaterr brand gasoline tool or at-
tachment is free from defects in material and
workmanship and agrees to repair or replace
under this warranty any defective gasoline
product or attachment as follows from the
original date of purchase.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.NO CLAIMS FOR CON-
SEQUENTIAL OR OTHER DAMAGESWILL
BE ALLOWED, AND THERE ARE NO
OTHER EXPRESS WARRANTIES EX-
CEPT THOSE EXPRESSLY STIPULATED
HEREIN.
SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS OR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CON-
SEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSION MAY NOT
APPLY TO YOU.
The policy of ELECTROLUX HOME PROD-
UCTS, INC., is to continuously improve its
products. Therefore, ELECTROLUX HOME
PRODUCTS, INC., reserves the right to
change, modify, or discontinue models, de-
signs, specifications, and accessories of all
products at any time without notice or obliga-
tion to any purchaser.
2 YEARS-- Parts and Labor, when used for
household purposes.
90 DAYS -- Parts and Labor, when used for
commercial, professional, or income produc-
ing purposes.
30 DAYS -- Parts and Labor, if used for rental
purposes.
This warranty is not transferableand does not
cover damage or liability caused by improper
handling, improper maintenance, or the use
of accessories and/or attachments not spe-
cifically recommended by ELECTROLUX
HOME PRODUCTS, INC., for this tool. Addi-
tionally, this warranty does not cover tune-
ups, spark plugs, filters, cutting line, or rotat-
ing head parts that will wear and require
replacement with reasonable use during the
warranty period. This warranty does not cov-
U.S. EPA/CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OB-
PRODUCTS, INC., recommends that you re-
tain all receipts covering maintenance on
your small off--road engine, but ELECTRO-
LUX HOME PRODUCTS, INC., cannot deny
warranty solely for the lack of receipts or for
your failure to ensure the performance of all
scheduled maintenance. As the small off--
road engine engine owner, you should be
aware that ELECTROLUX HOME PROD-
UCTS, INC., may deny you warranty cover-
age if your small off--road engine engine or a
part of it has failed due to abuse, neglect, im-
proper maintenance, unapproved modifica-
tions, or the use of parts not made or ap-
LIGATIONS: The U.S. Environmental
Protection Agency/California Air Resources
Board and ELECTROLUX HOME PROD-
UCTS, INC., are pleased to explain the emis-
sions control system warranty on your year
2002--2004 small off--road engine. In Califor-
nia, all new small off--road engines must be
designed, built, and equipped to meet the
State’s stringent anti--smog standards.
ELECTROLUX HOME PRODUCTS, INC.,
must warrant the emission control system on
your small off--road engine for the periods of
time listed below provided there has been no
abuse, neglect, or improper maintenance of
your small off--road engine engine. Your emis-
sion control system includes parts such as
the carburetor and the ignition system. Where
a warrantable condition exists, ELECTRO-
LUX HOME PRODUCTS, INC., will repair
your small off--road engine engine at no cost
to you. Expenses covered under warranty in-
clude diagnosis, parts and labor. MANUFAC-
TURER’S WARRANTY COVERAGE: If any
emissions related part on your engine (as
listed under Emissions Control Warranty
Parts List) is defective or a defect in the mate-
rials or workmanship of the engine causes the
failure of such an emission related part, the
part will be repaired or replaced by ELEC-
TROLUX HOME PRODUCTS, INC. OWN-
ER’S WARRANTY RESPONSIBILITIES:
As the small off--road engine engine owner,
you are responsible for the performance of
the required maintenance listed in your in-
struction manual. ELECTROLUX HOME
proved
by
the
original
equipment
manufacturer. You are responsible for pres-
enting your small off--road engine to an
ELECTROLUX HOME PRODUCTS, INC.,
authorizedrepair center as soonas a problem
exists. Warranty repairs should be completed
in a reasonable amount of time, not to exceed
30 days. If you have any questions regarding
your warranty rights and responsibilities, you
should contact your nearest authorized ser-
vice center or call ELECTROLUX HOME
PRODUCTS, INC., at 1--800--554--6723.
WARRANTY COMMENCEMENT DATE:
The warranty period begins on the date the
small off--road engine is purchased.
LENGTH OF COVERAGE: This warranty
shall be for a period of two years from the ini-
tial date of purchase. WHAT IS COVERED:
REPAIR OR REPLACEMENT OF PARTS.
Repair or replacement of any warranted part
will be performed at no charge to the owner at
an approved ELECTROLUX HOME PROD-
14
UCTS, INC., servicing center. If you haveany
questions regarding your warranty rights and
responsibilities, you should contact your
nearest authorized service center or call
ELECTROLUX HOME PRODUCTS, INC., at
1--800--554--6723 WARRANTY PERIOD:
Any warranted part which is not scheduled for
replacement as required maintenance, or
which is scheduled only for regular inspection
to the effect of “repair or replace as neces-
sary” shall be warranted for 2 years. Any war-
ranted part which is scheduled for replace-
ment as required maintenance shall be
warranted for the period of time up to the first
scheduled replacement point for that part.
DIAGNOSIS: The owner shall not be
charged for diagnostic labor which leads to
the determination that a warranted part is de-
fective if the diagnostic work is performed at
an approved ELECTROLUX HOME PROD-
UCTS, INC., servicing center. CONSE-
QUENTIAL DAMAGES: ELECTROLUX
HOME PRODUCTS, INC., may be liable for
damages to other engine components
caused by the failure of a warranted part still
under warranty. WHAT IS NOT COVERED:
All failures caused by abuse, neglect, or im-
proper maintenance are not covered. ADD -
ON OR MODIFIED PARTS: The use of add--
on or modified parts can be grounds for
disallowing a warranty claim. ELECTROLUX
HOME PRODUCTS, INC., is not liable to
cover failures of warranted parts caused by
the use of add--on or modifiedparts. HOWTO
FILE A CLAIM: If you have any questions re-
garding your warranty rights and responsibili-
ties, you should contact your nearest autho-
rized service center or call ELECTROLUX
HOME
PRODUCTS,
INC.,
at
1--800--554--6723. WHERE TO GET WAR-
RANTY SERVICE: Warranty services or re-
pairs shall be provided at all ELECTROLUX
HOME PRODUCTS, INC., service centers.
Call: 1--800--554--6723 MAINTENANCE,
REPLACEMENT AND REPAIR OF EMIS-
SION RELATED PARTS: Any ELECTRO-
LUX HOME PRODUCTS, INC., approved re-
placement part used in the performance of
any warranty maintenance or repair on emis-
sion related parts will be provided without
charge to the owner if the part is under war-
ranty. EMISSION CONTROL WARRANTY
PARTS LIST: Carburetor, Ignition System:
Spark Plug (covered up to maintenance
schedule), Ignition Module, Muffler including
catalyst. MAINTENANCE STATEMENT:
The owner is responsible for the performance
of all required maintenance as defined in the
instruction manual.
This engine is certified to be emissions compliant for the following use:
Moderate (50 hours)
Intermediate (125 hours)
Extended (300 hours)
15
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